Basic conceptual error abound.
There is no boot-sector format for CD's. What happens is that the CD-Rom detects a floppy image on the cd that is marked as being an el-torito boot floppy, and the cdrom tricks the bios into believing that floppy image is actually in the floppy drive. That is called "floppy emulation boot". A later spec allowed "HD emulation boot" and "no-emulation mode"; but it works the same way.
So no, you can't just copy a floppy image to a f/s, translate it to iso9660, and expect it to boot. you have to use the "mkisofs -b /path/to/boot_floppy.img" to set the correct flags on that file as being complient with the el-torito boot spec. "man mkisofs" for more info.
I'm still trying to make a boot cd; the following links might prove useful:
no. 1no. 2This one might be a little more germain: but you still need a bootable cdrom/boot disk to make it work.
keep us posted... i think i might have another crack at it this weekend....
[ February 06, 2003: Message edited by: beltorak ]